Increase end-of-line productivity with automated systems and WAT

Automating the process of closing boxes at the end of the production line is a great operational innovation that brings undisputed economic advantages to the company’s balance sheet.

If you are thinking of expanding your business, increasing operational efficiency and package closing safety at your end-of-line, or looking to reduce labor shortages, introducing a taping machine that uses WAT tape may be the ideal solution.

If your current production or packaging line management is struggling to keep up with box closures, leading to backlogs, unplanned downtime, or costly labor interventions, the solution is to provide an appropriate package closure system.

EVi® offers solutions that involve the use of manual, semi-automatic or automatic taping machines designed for companies that need reliable automation, PACKAGING CLOSURE SAFETY and high productivity to eliminate “bottlenecks” and reduce manual handling. https://www.evi-italia.com/en/nastratrici.html

Regardless of the type of material to be packaged (food, beverages, mechanical components or consumer goods) these solutions transform the “weak link” of the end-of-line into a fluid and high-performance part.

In this regard, some considerations to reflect on the beneficial potential of this investment.

Increased efficiency and productivity

Manual handling of the packages is physiologically not very fast. An average person can “work” about two/three boxes per minute, while a basic taping machine can handle at least eight/ten, significantly increasing the percentage of production; By using customized solutions, even higher production rates can be achieved.

Counting in hand, it takes about 6 hours to manually package 1,000 boxes; With a taping machine, this time is limited to 1.5 hours, freeing up the remaining 4.5 hours for other tasks.

This solution reduces dependence on manual work, which is a considerable advantage given the difficulties of finding qualified labor; added to this is the elimination of “bottlenecks” in production.

Working more efficiently means less labor needed, less overtime, and better utilization of the workforce.

Sealing security, packaging quality and packaging image are improved

Even with skilled labor, the quality is not consistent when the boxes are sealed by hand.

Packages may be poorly closed or not perfectly sealed, which can cause:

• Increased chance of damage during shipping
• Content corruption
• Potential possibility of content theft
• No need for consumables (multiple strips of self-adhesive tape)

Reduces addiction and stress from work

Manually closing boxes is not only a slow job, but also physically demanding. Repetitive motions can cause strain injuries to operators. Automating this step eliminates repetitive and injury-prone tasks and allows operators to focus on more valuable and less physically demanding tasks.

Waste is reduced and work areas are freed up

Some procedures involve the accumulation of packages to be sealed and then closed at the same time, concentrating all available personnel in the operation with the aim of reducing processing times. This solution needs space due to the double accumulation of packages, space taken away from the structure for normal production activities.

Often, if self-adhesive tape is used, several strips of the same are used on the package thinking to ensure better closure security; ineffective measure, which in addition to a poor image of the packaging, produces an increase in costs considering the unnecessary use of adhesive tape.

The use of a taping machine on the production line allows packages to be sealed directly on-demand, thus freeing up storage areas and walkways. With this solution, lean production principles are supported and waste of space, time and consumables are reduced (with WAT tape, only one strip is needed to ensure the closure of the packaging).

Closure security

The use of WAT tape, in addition to being convenient, is an indication of professionalism because in addition to being a closure security, it is insensitive to the dust that may be present on the cartons; it can also be used on any type of packaging and in any work environment (whether cold or extremely hot) and, not being afraid of storage aging, offers economic certainty on supply for a conscious company administrative management.

Using WAT

• Damage to the product is prevented
• Returns and damage claims are reduced
• A sealed theft-proof packaging is proposed
• You get a high image for customer satisfaction

If the packaging is professional and safe, the reputation of the company that offers it will also be safe and professional.

In addition, broadening the horizon to more general considerations, the introduction of solutions as described above remedies further strategic advantages that take the form of efficiency, savings and improvement of production times.

Efficiency: The introduction of a taping machine in the end-of-line packaging procedures allows the possibility of adapting production to the real needs of the market, without requiring an increase in personnel or additional space.

Immediate and long-term cost savings: With the proposed solutions, labor costs are reduced, waste of improperly used tape and/or consumables is minimized, and costs associated with damaged and returned goods are avoided.

Improvement of production times: Thanks to the use of the taping system, the boxes are uniformly closed, repetitive operations are guaranteed and downtime in production is reduced.

Final Thoughts

The introduction of solutions that involve the use of taping machines using WAT tape is a strategic investment for the company.

From increasing productivity to reducing reliance on labor, improving the image of the package to securing the closure to ensure shipment protection, the return on investment is clear.

If you are interested in these opportunities, we are available for further information or consult www.evi-italia.com to find the right solution for your needs.